Power Converters for Transportation Applications

Transportation power supply designs, such as power converters for rail and materials handling, must be resilient to what is often a hostile operating environment. RECOM offers a range of reliable and rugged mobility power solutions, including AC/DC converter units for battery charging/conditioning and general use, along with DC/DC converters with low and high-voltage traction battery inputs. These designs are intentionally developed as platform solutions, which enable RECOM to quickly, easily, and cost-efficiently modify these solutions to meet specific customer needs.

AC/DC Converters in Transportation

The MA2000 and MA11000 are high-specification on-board charger units with outputs rated at 2kW/3-120VDC and 11kW/4-300VDC respectively. These products can be programmed to charge and discharge batteries for testing and conditioning, ensuring optimum battery service life and availability.

The SD2800 is a non-isolated AC/DC converter that accepts a low-voltage, three-phase AC input at nominal 24VAC or 44VAC, providing a 14V or 28V output, respectively, rated at 2.8kW.
Series Type Description
MA11000
MA11000
Bidirectional Battery balancer Power 11kW, Input Voltage Range 180-480V3AC, Output Voltage Discharge 4-300VDC
MA2000
MA2000
Bidirectional Battery balancer Power 1.4-2kW, Input Voltage Range 90-264VAC / 3-120VDC, Output Voltage Discharge 2-120VDC
SA10000
SA10000
New
Battery charger 10kW AC/DC On-Boad Charger for E-Mobility
SA3300-CB
SA3300-CB
New
3kW AC/DC On-Boad Charger for E-Mobility
SD2800
SD2800
Step-Down-Rectifier Power 2.5-3.5kW, Vin 44V3AC or 16-110VDC, Vout 12-48V
  Series Power (W) Vin (V) Main Vout (V) Isolation (kV) Mounting Type
1 AC/DC, 4 W, Single Output RAC04NE-K/277 Series
Focus
4 85 - 305 12, 15, 24, 5, 9 4.2 THT, Wired
2 AC/DC, 15 W, Single Output RAC15-K/WI Series
Focus New
15 18 - 264 12, 15, 24, 5, 54 4 THT, Wired
3 AC/DC, 20 W RAC20NE-K/277 Series
Focus New
20 85 - 305, 90 - 460 12, 24, 36, ± 12 4.2 THT, Connector

DC/DC Converters in Transportation

Off-highway vehicles use high-voltage traction batteries for main motive power, but they need a rugged vehicle power converter to provide safe low-voltage supplies for charging the on-board 12V or 24V batteries. The RMOD series is an exceptionally rugged, compact, and sealed DC/DC converter series, specifically designed for off-highway electric vehicles and offering a range of solutions from 300W to 600W, which can be chassis-mounted to avoid needing cooling fans.

Applications include people movers such as airport shuttles and golf carts; harsh outdoor environments such as construction, mining, or parks and gardens; or indoor environments such as pallet loaders, forklift trucks, and automated guided vehicles.
  Series Power (W) Vin (V) Nr. of Outputs Main Vout (V) Mounting Type
1 DC/DC, 300 W, Single Output, Connector RMOD300-UW Series
Focus
300 18 - 126 Single 12.2, 13.7, 24.5 Connector
2 DC/DC, 360 W, Single Output, Connector RMOD360-UW Series
Focus
360 18 - 126 Single 24.5 Connector
3 DC/DC, 400 W, Single Output, Connector RMOD400-EW Series
Focus
400 24 - 120 Single 13 Connector
4 DC/DC, 400 W, Single Output, Connector RMOD400-W Series
Focus
400 12 - 56, 24 - 120 Single 13, 24 Connector
5 DC/DC, 500 W, Single Output, Connector RMOD500-W Series
Focus
500 32 - 96 Single 11.7, 12.4, 13, 13.7, 23.5, 24.5 Connector
6 DC/DC, 600 W, Single Output, Connector RMOD600-EW Series
Focus
600 24 - 120 Single 13 Connector
7 DC/DC, 600 W, Single Output, Connector RMOD600-W Series
Focus
600 24 - 120 Single 24 Connector
8 DC/DC, 2000 W, Single Output, Connector RMOD2000-EW Series
Coming Soon
2000 180 - 950 Single 12 to 14, 24 to 28 Connector
9 DC/DC, 4000 W, Single Output, Connector RMOD4000-EW Series
Coming Soon
4000 180 - 950 Single 12 to 14, 24 to 28 Connector
Series Type Description
RMOD400-HV
RMOD400-HV
Focus Coming Soon
Vehicle High-Voltage DC/DC Power 400W, Vin 350-950V, Vout 12V, 28V or 48V
RMOD700-HV
RMOD700-HV
Focus Coming Soon
Vehicle High-Voltage DC/DC Power 700W, Vin 350-950V, Vout 12V, 28V or 48V
The SD1200 series is a 1.2kW DC/DC converter from RECOM, offering flexible input/output voltage levels. With railway application approvals, this rail power converter has five available DC input ranges covering 16.8V to 170V and three DC output variants at nominal 24V, 48V or 110V. Also available is the SD2800 series, a non-isolated 2.8kW DC/DC converter with a selection of nominal input/output combinations. This product can optionally be powered from a three-phase low-voltage AC source.

In industry, forklift trucks and other materials handling equipment often use traction batteries rated from 320V to 600V. The SD4000 series is an on-board traction battery converter that generates 24V or 48V options from the high voltage battery and is rated at 4kW with high efficiency. This 19" industrial power supply can be baseplate- or liquid-cooled.
Series Type Description
SD1200
SD1200
Railway Converter Power 900-1200W, Vin 24V-110V, Vout 24V-110V
SD2800
SD2800
Step-Down-Rectifier Power 2.5-3.5kW, Vin 44V3AC or 16-110VDC, Vout 12-48V
SD4000
SD4000
Cascadable PSU Power 4kW, Vin 320/450/600VDC, Vout 24-110V
AC/DC, DC/DC Converters & On-Board Charger Image

AC/DC, DC/DC Converters & On-Board Charger

DC/AC Converters in Transportation

DC/AC converters, or inverters, are an essential part of a complete transportation power supply architecture. These power converters transform DC voltage from a battery bank into a stable, regulated AC sine wave output. In transportation applications, these inverters are used to power auxiliary loads such as HVAC systems, lighting, communication equipment, and utility outlets for passengers or maintenance crews. A vehicle power converter or rail power converter in this category must be highly robust, offering protection against the shock, vibration, and wide temperature ranges typical of mobile environments. RECOM’s designs focus on high-efficiency, compact, and sealed solutions to ensure reliability for these critical mobility power solutions.
Series Type Description
IA750
IA750
New
Inverter 750W DC/1AC Inverter for Railway Applications
IAC1300
IAC1300
New
Inverter 1300W DC/3AC Inverter for Railway Applications
IAC1500
IAC1500
New
Inverter 1500W DC/1AC Inverter for Railway Applications
IAC260
IAC260
New
Inverter 220W DC/1AC Inverter for Railway Applications in IP65
IAC3000
IAC3000
New
Inverter 3000W DC/3AC Inverter for Railway Applications
ID3300
New
Inverter 3000W DC/3AC Inverter for Railway Applications
SA3206
SA3206
New
Battery Charger 3,2kW temperature regulated Battery Charging for Railway Applications
SD30000
SD30000
New
Inverters 30kW DC/DC Power Supply Unit with HV-Output up to 920V

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